Chip Shortages Could Add $200 Cost Per Vehicle
Ford and General Motors face renewed supply-chain pressure that could disrupt production and profits, according to a Morgan Stanley analysis released on January 21, 2026. The primary concern is a tightening supply of automotive-grade memory chips (DRAM), as surging demand from the artificial intelligence sector consumes manufacturing capacity. This scarcity is projected to create a cost headwind of $100 to $200 for each internal combustion engine vehicle and a more substantial $300 to $400 for each electric vehicle.
While the immediate impact is on vehicle cost, Morgan Stanley analysts noted the greater risk is a potential outright shortage of chips. If automakers cannot secure enough supply, they could face significant cuts to production output. This development directly challenges the stability of Ford and GM's recent strategy, which involved scaling back EV ambitions to focus on their more profitable traditional vehicle lines.
Commodity Inflation Reaches 100% as Lithium Prices Double
Compounding the chip issue is significant inflation across key industrial commodities. Lithium prices have doubled over the past year, while copper has risen approximately 45%. The price of steel is up about 40%, and aluminum has increased by around 20%. These price hikes directly threaten to squeeze the margins of automakers and their parts suppliers.
The report highlighted that companies with elevated exposure to copper and lithium are particularly vulnerable. This includes not only EV-focused manufacturers like Tesla and Rivian but also critical suppliers such as Aptiv and Lear. The ultimate impact on profitability will depend on hedging strategies and contract structures, but sustained high prices through 2026 could materially erode margins across the sector. This presents a new obstacle for Ford and GM, whose stocks have appreciated over 30% and 50%, respectively, in the last 12 months.